Capatect MW-Dämmplatte 040 HD 100
Mineral wool insulation board for the Capatect façade systems
Field of Application
Non-combustible façade insulation board for bonded and anchored Capatect façade systems.
Material Properties
Application type: WAP-zh according to DIN 4108-10Non-combustible
One-sided coating
Officially controlled by FIW Munich
Occupational health classification: free according to GefStoffV, ChemVerbotsV and EC Directive 97/69 (Note Q)
Colours
Insulation material: Brown-yellow
Base coat side: Coated white for better adhesion of the base coat
Back side: Uncoated
Storage
Dry, protected from moisture, do not expose to weather without protection.
Heat conductivity
λB= 0.040 W/(mK) rated value according to DIN 4108-4
λD = 0.039 W/(mK) nominal value according to EN 12667 or EN 12939
Resistance-count for diffusion µ (H2O)
μ = 1 according to DIN EN 12086Compressive stress (compression: 10%)
≥ 40 kPa according to DIN EN 826Shearing resistance
≥ 15 kPa according to DIN EN 12090Temperature resistance
applicable up to 150 °C
Raw density
ρ: approx. 120 kg/m³ according to EN 1602Fire behaviour
Class A1 according to DIN EN 13501-1 (non-combustible)Melting point
> 1000 °C according to DIN EN 4102-17Dynamic stiffness
s' ≤ 35 MN/m³, (≥ 80 mm)s' ≤ 25 MN/m³, (≥ 100 mm)
s' ≤ 20 MN/m³, (≥ 120 - 200 mm)
according to DIN EN 29052-1
Length-related flow resistance:
r ≥ 20 kPa-s/m2 according to DIN EN 29503
Tensile strength perpendicular to the plate plane
≥ 15 kPa according to DIN EN 1607| Panel thickness (mm) | Insulation panel format: 800 x 625 mm | |
| Produkt-No. | Packing/m2 in shrink film | |
| 20✱ | 100/02✱✱✱ | 6,0 |
| 30✱ | 100/03✱✱✱ | 4,0 |
| 40 | 100/04 | 3,0 |
| 50 | 100/05✱ | 2,0 |
| 60 | 100/06 | 2,0 |
| 70 | 100/07✱ | 2,0 |
| 80 | 100/08 | 1,5 |
| 100 | 100/10 | 1,5 |
| 120 | 100/12 | 1,0 |
| 140 | 100/14 | 1,0 |
| 160 | 100/16 | 1,0 |
| 180 | 100/18 | 1,0 |
| 200 | 100/20 | 1,0 |
✱✱✱ The 20 and 30 mm thicknesses, with a rated thermal conductivity value of 0.035 W/(mK) and a tensile strength perpendicular to the board plane of 3.5 kPa, are only suitable for soffit insulation.
Substrates
Mineral substrates, solid old renders, wood and board materials, as well as stable old paint or coatings or in accordance with the information in the general Building authority approvals / general type approvals of the ETICS.Substrate Preparation
Pre-treat substrates in accordance with the processing instructions for the adhesive mortar.
Consumption
1.0 m2/m2Application Conditions
During application and the curing phase, the temperature of the environment and substrate must not fall below +5°C or rise above 30°C. In the event of unfavourable weather conditions, take appropriate measures to protect the treated facade surfaces.
Installation
- Manual or machine application possible
- Lay insulation boards at least 10 cm staggered in a bond and join tightly (avoid cross joints)
- Butt joints and bed joints must remain free of adhesive mortar
- Fill joints ≤ 5 mm with suitable flame-retardant joint foam
- Close joints and gaps > 5 mm with equivalent insulation strips
- Avoid height offsets at panel joints
- Interlock insulation materials at the corners of the building
- Ensure that the application is flush and plumb
- Damaged insulation boards must not be installed
Bead-dot method:
The adhesive is applied to the uncoated side of the insulation board after press levelling has been carried out, in a second work step "fresh in fresh" application of a circumferential bead on the edge of the board and adhesive dots in the centre.
- Render systems - adhesive contact area ≥ 40 %
- Hard covering systems - adhesive contact area ≥ 60 %
Full-surface bonding:
When applying adhesive to the entire surface of the insulation board, work using the toothed bed method. When applying adhesive to the entire surface of the wall, comb through the adhesive mortar with a notched trowel immediately before applying the insulation board. The insulation boards must be pressed, floated and pressed onto the substrate immediately, after 10 minutes at the latest, with the side to which the adhesive mortar was applied.
Verdübelung
The insulation boards must be glued to the substrate and fixed with anchors. The number and position of the anchors is specified in the "Allgemeine bauaufsichtliche Zulassung" (general building authority approval) / "Allgemeine Bauartzulassung" (general type approval). Anchoring is carried out after the adhesive motar has hardened sufficiently.Flush with surface:
The insulation boards can be fixed with approved plate anchors (plate diameter 60 mm) or combined with Capatect Dübelscheibe 153 (plate diameter 90 mm).
- Anchor arrangement: in the surface or in the surface and joint.
Anchoring through the glass fibre mesh:
The insulation boards can be fixed with approved plate anchors (plate diameter 60 mm) through the reinforcing mesh after applying the base coat. The anchor plates are then immediately levelled ("fresh in fresh") or a second layer of base coat is applied.
- Anchor arrangement: according to DIN 55699
Anchoring through the glass fibre mesh with bonded cladding or rendered ceiling soffits:
For systems with bonded cladding or rendered ceiling soffits, the insulation boards must be fixed with approved Capatect plate anchors (e.g. Capatect Universaldübel 053) through the reinforcement mesh after the base coat has been applied. The anchor plates are then immediately levelled (‘fresh in fresh’) or a second layer of base coat is applied.
Systems with bonded cladding:
- Anchor arrangement: according to DIN 55699
Ceiling sofits:
- Anchor arrangement: according to the anchor grid of the building authority approval
- Insulation thicknesses: 80 - 200 mm
Note
Protect unrendered insulation boards on the façade from moisture and coat with reinforced base coat as soon as possible.
Butt joints of insulation boards must not lie over the connection zones of different components (e.g. ring beams, roller shutter boxes, element joints). The insulation materials should be bridged by at least 10 cm and supported on both sides by a secure adhesive connection.
Expansion joints in the building must be incorporated into the external thermal insulation composite system.
The insulation material is not suitable for accepting spiral anchors and mounting elements such as DoRondo-PE mounting gondolas and ZyRillo mounting cylinders, which are glued exclusively in the insulation material. Attachments are fastened exclusively via mounting elements fixed to the substrate or otherwise suitable.
The "Allgemeine bauaufsichtliche Zulassung" (general building authority approval) / "Allgemeine Bauartgenehmigung" (general type approval) of the underlying ETIC systems or RVS and the technical information of the products must be observed.
Special Risks (Hazard Note) / Safety Advice (Status as at Date of Publication)
If dust occurs, wear protective clothing (dust-proof) and a dust mask P1. Wear safety glasses when carrying out mechanical processing (sawing, drilling, grinding, milling) and when working overhead.Disposal
Waste should be avoided by careful cutting and reuse. Any small amounts of material residues that do occur should be disposed of in accordance with EAK 170604 (insulating material).
Customer Service Centre
Tel.: +49 6154 71-71710Fax: +49 6154 71-71711
e-mail: kundenservicecenter@caparol.de
International Distribution: Please see www.caparol.com